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Chemical Engineering Notes Heat exchanger

4.3 baffles in Shell and Tube Heat Exchangers

Baffles in Shell and Tube Heat Exchangers

Baffles in Shell and Tube Heat Exchangers: Enhancing Efficiency and Performance.

baffles in Shell and Tube Heat Exchangers
fig :- baffles in Shell and Tube Heat Exchangers

Shell and tube heat exchangers are a widely used type of heat exchanger in various industries due to their effectiveness in transferring heat between two fluids. The basic design of a shell and tube heat exchanger consists of a cylindrical shell that houses a bundle of tubes. One fluid flows through the tubes while the other flows around the outside of the tubes in the shell. The fluids are separated by a metal wall, which allows heat to transfer from one fluid to the other.

effect of baffles in heat exchanger

To enhance the performance and efficiency of shell and tube heat exchangers, baffles can be incorporated into the design. Baffles are plates or rods that are placed inside the shell of the heat exchanger. They serve the purpose of directing the flow of fluid through the shell and around the tubes. By creating a tortuous path for the fluid, baffles increase the heat transfer coefficient and improve the efficiency of the heat exchanger.

types of baffles in heat exchanger

There are two main types of baffles used in shell and tube heat exchangers:

  1. segmental baffles
  2. continuous baffles

Segmental baffles are partial plates that are inserted into the shell and create a zigzag flow path for the fluid.

types of baffles in heat exchanger
fig :- types of baffles in heat exchanger

Continuous baffles, on the other hand, are long plates that are wrapped around the entire circumference of the shell. They create a helical flow path for the fluid, which provides greater mixing and enhances heat transfer.

Advantages of Baffles

The use of baffles in shell and tube heat exchangers has several advantages. Baffles increase the turbulence of the fluid flow, which in turn increases the heat transfer rate. By directing the fluid flow, baffles also prevent the formation of stagnant zones, which can lead to fouling and decrease the efficiency of the heat exchanger. Baffles also provide structural support for the tubes and help to prevent vibration and damage.

The incorporation of baffles can be particularly beneficial in heat exchangers that are handling fluids with high viscosity or high fouling potential. In these situations, baffles can help to prevent the formation of fouling and improve the overall heat transfer efficiency.

It is important to note that the design and placement of baffles in a shell and tube heat exchanger can have a significant impact on the performance of the heat exchanger. The spacing and number of baffles, as well as the angle and shape of the baffles, can all affect the flow pattern of the fluid and the heat transfer efficiency. Therefore, the selection of the appropriate baffle design should be based on the specific heat transfer requirements of the application.

In addition to improving the efficiency and performance of a heat exchanger, baffles can also help to reduce the overall size and cost of the equipment. By enhancing the heat transfer efficiency, a smaller heat exchanger can be used to achieve the required heat transfer rate. This can result in significant cost savings in terms of both equipment and operating costs.

It is important to note that the incorporation of baffles may also result in increased pressure drop across the heat exchanger. This is due to the increased turbulence of the fluid flow caused by the presence of baffles. The increased pressure drop can result in higher pumping costs and should be taken into consideration when selecting the appropriate baffle design.

Conclusion

Baffles play a crucial role in enhancing the efficiency and performance of shell and tube heat exchangers. The incorporation of baffles can increase the turbulence of the fluid flow, prevent the formation of stagnant zones, and provide structural support for the tubes. Baffles also help to reduce the overall size and cost of the heat exchanger. However, the design and placement of baffles should be carefully considered to ensure optimal heat transfer efficiency and to avoid excessive pressure drop. By carefully selecting the appropriate baffle design, shell and tube heat exchangers can be optimized to meet the specific heat transfer requirements of the application.

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baffles in heat exchanger

Baffles in shell and tube heat exchanger

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