Inspection of Stainless steel reactor

Inspection of Stainless steel reactor

Inspection of Stainless steel reactor is very important and common in chemical industry, pharmaceutical industry and almost all industries. So in this article we will study how to do the Inspection of Stainless steel reactor. 

inspection -of stainless steel reactor

inspection of stainless steel reactor

To order a new reactor we must know the process . If we know the process and process capacity , material balance we can prepare the data sheet for reactor . Data sheet preparation is necessary to take quotation from different vendors. After preparation of data sheet we can send quotation requests to different vendors who can fabricate the reactors . 

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After getting quotation from vendors we can prepare a comparison sheet.  Comparison sheet is necessary to understand which vendor is best in price as well as quality . After then we can place the order for reactor. After generation of purchase order we need to give necessary technical clearance to that vendor. We need give approval to fabrication drawing , we need to give nozzle orientation approval. After getting approval of fabrication drawing vendor start the fabrication and do the fabrication as per approved drawing. 

After completion of fabrication of reactor vendor will invite us to do the inspection of reactor . So in this article we will study how to do inspection of a stainless still reactors. 

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To do inspection of stainless still reactor you need to do following tests. 

  • Hydrotest of jacket or limpet 
  • hydrotest of shell or vacuum test 
  • Check the alignment for shaft and seal 
  • Check the MOC of critical parts 
  • Take the running trail 
  • Check the stirrer RPM 
  • Check the motors currents 
  • Check the motor temperature after running 
  • check the gearbox temperature 
  • check the vibration level 
  • check the Noise level 
  • check the dimensions of reactors 
  • Check the number of nozzles 
  • check the orientation of nozzle 
  • Check the everything as per approved fabrication drawing  

sound test of reactor

Hydrotest 

For inspection of Stainless steel reactor we need to do hydrotest of jacket or limpet site and shell site also. 

You need to do hydrotest as per mentioned in approved fabrication drawing.

RPM check of reactor

 

 

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